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Cable assemblies are often confused with wiring harnesses, but these two vital components of almost every electrical system on the face of the planet both play different roles in conducting electricity and transmitting signals. The stranding allows multiple wires to transfer power and data more rapidly than a single wire can and more effectively disperses the electricity. Stranded cables can be made from just copper, tinned stranding, tinned conductor, or lined with more rare metals for optimum performance. Our extensive industry knowledge, design experience, wide range of products and more allows us to customize products for industry-specific requirements. Life saving medical equipment, control panels in manufacturing facilities, even communications satellites all rely on our products to work as designed, every time, what is control cable no exceptions. Each cable we produce will undergo a myriad of stress tests, manufacturing inspections, and practical functionality tests to ensure that it is upheld to UL-Certified standards. The conductors for your custom cable assembly can be created in a wide range of sizes depending on what application and capacity in which the cables will be used. We use advanced testing and inspection equipment and techniques to ensure the highest in performance, and can work through the production certification process with you in most industries.

To ensure the highest in performance, we use advanced testing and inspection equipment and techniques, and we can work with you to get your product certified through most certification industries. In some cases, existing cabling infrastructure can be retrofitted to accommodate remote work needs, depending on factors such as: Age and condition of the existing cables and components; Adherence to current industry standards and performance requirements; Scalability and capacity to handle increased bandwidth demands; Physical layout and accessibility for upgrades and maintenance. What are the common pitfalls to avoid when implementing network cabling solutions for remote work environments? Robust cabling solutions are essential for supporting high-quality Voice over IP (VoIP), video conferencing, and real-time collaboration tools that enable effective remote teamwork. A robust cabling infrastructure is crucial for supporting IoT connectivity, enabling remote monitoring, automation, and intelligent building management. A well-designed cabling system can minimize downtime, reduce maintenance costs, and future-proof your network for years to come. The customizable sizes range from as small as 34 gauge to as large as 12 gauge and can be combined to create a mixed gauge cable with any combination of the sizes in between. Depending on the equipment in which you are using your custom cable assembly, you will need to vary the sizes of your conductors.

Customizable features include the sizes and colors of conductors, conductor insulation materials, and stranding sizes, along with fillers, wraps and shields, jacket materials, cable types, and more. At this stage, the cables have the conductors, stranding, conductor colors, insulation, and filler. With everything from the conductor size to the jacket materials, your options are entirely yours to select from the inside out. When designing your custom cable assembly, an important step is selecting the proper stranding size. By selecting the right size of the conductor, your cable will be well equipped for your specific application and industry. Meridian has been engineering the perfect solutions to our clients toughest cabling problems since 1994. As a custom cable assembly and wire harness assemblies we have the tools, talent, and expertise to provide the perfect assembly to fit the application. You can buy off-the-shelf cable assemblies but these are usually quite simple due to their need to be mass-produced for a limited purpose. By following a structured approach, organizations can ensure scalability, manageability, and seamless integration of various communication technologies. We use a wide range of materials and can customize cable design, manufacturing, and assembly to fit a wide range of price points and budgets.

Some industrial equipment that makes use of flat ribbon cable assemblies are industrial control boards, automated packaging machines, or cutting machines similar to what Meridian cable uses to cut its wire harnesses. Finally, we maintain several industry-leading certifications like ISO 9001:2015, IATF16949 and use UL-certified wires and cables during assembly. Because these industries handle sensitive data, highly volatile equipment, and potentially hazardous materials, it is imperative to keep organized and not get your wires crossed. Wiring harnesses provide the physical support system for combining different wires in cables within a larger system like the electrical system of a car. In our multiple decades of experience in the cable production industry, we have made flat ribbon cables for a range of businesses. At Meridian Cable, we have experience with designing and producing overmolding for many different industries and applications. Their unique design lends itself to a wide range of applications and industrial processes. In fact, over 70% of the products we produce are custom-designed by our brilliant cable and wire design architects. Our products are 100% tested before being shipped out, tested for continuity, integrity, polarity, and functionality. Another benefit of custom cable assemblies include how we 100% test products before shipping them to you, as we test for continuity, integrity, polarity, and functionality.